Tag Archives: sprocket wheel

China manufacturer Asphalt Paver Driving Sprocket S1900-2 Wheel Chain

Product Description

Detailed Photos

 

Company Profile

HangZhou CHINAMFG Machinery Technology Co.Ltd is specilized in manufacturing and distributing road equipments spare parts for over 10 years.We offer over 85% CHINAMFG spare parts for various brand of road equipments like Vogele, Hamm, Bomag, ABG, Dynapac, Roadtec, etc.With the advanced technical support from Germany, CHINAMFG is always Focusing on products development and market testing.Now the products quality is catching up the international standard and winning the trust of customersAll over USA, North Europe, East Europe, Southeast Asia, Australia, Middle east,etc.And we always continue to offer stable and reliable quality products, advanced technical support and professional service.We are going stronger with the support of all our dear customers.

 

Packaging & Shipping

1. Delivery terms:by sea/ by air  

2. Delivery times:7-15 Days

3. Payment terms:FOB/EXW/CIF

Our Services

 

1. Warranty   

2. After-sales service   

3. Quality certification 

4. Customized service

5. Sample service

 

After-sales Service: Aftersales Services Available
Warranty: /
Type: Chain Wheel
Application: Chain
Condition: New
Transport Package: Pallets
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

paver chain

How do paver chains handle the load distribution on uneven ground surfaces?

Paver chains are designed to handle load distribution on uneven ground surfaces efficiently. They play a critical role in the asphalt paving process, ensuring the smooth and uniform distribution of the material to create a level and even surface.

The key factors that enable paver chains to handle load distribution on uneven ground surfaces include:

  • Link Design and Material: Paver chains are constructed using high-quality materials, such as alloy steel or stainless steel, which provide the necessary strength and durability to withstand varying loads and resist deformation on uneven terrain.
  • Flexibility: Paver chains are designed to be flexible, allowing them to adjust and accommodate changes in ground elevation. This flexibility helps maintain a consistent depth of the asphalt layer, preventing irregularities and bumps on the paved surface.
  • Rollers and Slats: Some paver chains come equipped with rollers or slats that aid in load distribution. These components help smooth out the asphalt layer and ensure a more even distribution of material, especially on rough or uneven surfaces.
  • Proper Tensioning: Proper tensioning of the paver chain is crucial to ensure that it remains in contact with the ground surface and distributes the load evenly. Tension adjustments may be necessary when paving on uneven terrain to maintain optimal performance.
  • Operator Skill: Skilled operators play a significant role in ensuring that paver chains handle load distribution effectively on uneven ground surfaces. Experienced operators can make real-time adjustments to the paving process to achieve the desired results.

Overall, paver chains work in conjunction with other components of the asphalt paver to achieve precise load distribution and create a level, smooth, and uniform paved surface. Choosing the right paver chain and maintaining proper tension and alignment are essential for ensuring optimal performance on uneven ground surfaces.

paver chain

What are the safety features and precautions associated with paver chain usage?

Paver chain usage involves specific safety considerations to ensure the well-being of operators and workers on construction sites. Here are some key safety features and precautions associated with using paver chains:

1. Safety Guards: Paver chains are often equipped with safety guards or covers to enclose the moving parts and prevent accidental contact. These guards help minimize the risk of entanglement or injury to personnel working around the chain assembly.

2. Lockout/Tagout Procedures: Lockout/tagout procedures are essential to prevent accidental startups or energization of the paver chain during maintenance or repair work. Properly implemented lockout/tagout protocols ensure that the equipment is de-energized and cannot be operated until the work is completed and all personnel are clear of the area.

3. Operator Training: Adequate training for equipment operators is crucial to ensure safe and proper use of paver chains. Operators should be familiar with the equipment’s operation, safety features, and emergency shutdown procedures to handle potential issues effectively.

4. Personal Protective Equipment (PPE): Workers and operators should wear appropriate personal protective equipment, such as high-visibility clothing, hard hats, safety glasses, steel-toed boots, and hearing protection, to reduce the risk of injury from potential hazards on construction sites.

5. Proper Maintenance: Regular maintenance of paver chains is necessary to keep them in safe working condition. Inspections should be conducted to identify and address any wear, damage, or malfunction that could compromise safety.

6. Load Capacity and Limits: Paver chains have specific load capacity limits, and exceeding these limits can lead to failures and accidents. It’s essential to use chains with appropriate load ratings for the paving application and ensure proper load distribution during operation.

7. Adequate Lighting: Adequate lighting around the paver chain area helps improve visibility and reduces the risk of accidents, especially during low-light conditions or night work.

8. Emergency Stop Mechanism: Paver chains should be equipped with an easily accessible emergency stop mechanism that allows operators to halt the chain’s movement immediately in case of an emergency or potential hazard.

9. Safe Work Zones: Establishing clear and designated work zones around the paver chain area is crucial to prevent unauthorized personnel from entering potentially hazardous areas.

10. Risk Assessment: Before starting any paving operation, a comprehensive risk assessment should be conducted to identify potential hazards and implement appropriate safety measures to mitigate risks.

By adhering to these safety features and precautions, construction crews can work safely and efficiently with paver chains, minimizing the risk of accidents and injuries on the job site.

paver chain

What are the key components and design features of a paver chain?

A paver chain consists of several key components and design features that are crucial for its performance and durability in asphalt paving machines:

1. Chain Links: The chain links are the main components of the paver chain and are typically made of high-strength alloy steel. These links are designed to interlock with each other, forming a continuous and robust chain that can withstand heavy loads and continuous flexing during paving operations.

2. Rollers or Bars: The paver chain is equipped with rollers or bars, depending on the specific design of the chain. These rollers or bars are attached to the chain links and play a critical role in the smooth movement of the asphalt mix along the chain.

3. Pins and Bushings: The pins and bushings serve as the joints that connect the chain links and allow them to articulate during operation. These components are typically made of hardened steel to withstand wear and extend the chain’s service life.

4. Sidebar Protectors: Sidebar protectors are additional components attached to the chain links to shield the chain from wear and damage, especially when operating in abrasive or harsh environments.

5. Heat Treatment: High-quality paver chains undergo heat treatment processes, such as carburizing or induction hardening, to enhance their hardness and wear resistance. Heat treatment helps to extend the life of the chain under heavy loads and high-temperature conditions.

6. Design Configuration: Paver chains can have various design configurations, such as straight-link chains, offset-link chains, or combinations of straight and offset links. The specific design configuration is chosen based on the application’s requirements and the type of asphalt paving machine.

7. Size and Pitch: Paver chains are available in different sizes and pitches to accommodate various asphalt paver models and specific paving widths. Choosing the right size and pitch is essential to ensure proper fit and performance.

8. Corrosion Resistance: Some paver chains come with corrosion-resistant coatings or plating to protect the chain from exposure to moisture and chemicals, enhancing its longevity in harsh environments.

9. Lubrication: Proper lubrication is crucial to reduce friction and wear between the chain components. Some paver chains are designed with self-lubricating features or require regular lubrication to maintain smooth operation.

In summary, the key components and design features of a paver chain, including chain links, rollers or bars, pins and bushings, sidebar protectors, heat treatment, design configuration, size, and pitch, corrosion resistance, and lubrication, work together to ensure the chain’s reliability and performance in asphalt paving machines.

China manufacturer Asphalt Paver Driving Sprocket S1900-2 Wheel Chain  China manufacturer Asphalt Paver Driving Sprocket S1900-2 Wheel Chain
editor by CX 2023-10-30

China supplier Asphalt Paver Driving Sprocket S1900-2 Wheel Chain

Product Description

Detailed Photos

 

Company Profile

HangZhou CHINAMFG Machinery Technology Co.Ltd is specilized in manufacturing and distributing road equipments spare parts for over 10 years.We offer over 85% CHINAMFG spare parts for various brand of road equipments like Vogele, Hamm, Bomag, ABG, Dynapac, Roadtec, etc.With the advanced technical support from Germany, CHINAMFG is always Focusing on products development and market testing.Now the products quality is catching up the international standard and winning the trust of customersAll over USA, North Europe, East Europe, Southeast Asia, Australia, Middle east,etc.And we always continue to offer stable and reliable quality products, advanced technical support and professional service.We are going stronger with the support of all our dear customers.

 

Packaging & Shipping

1. Delivery terms:by sea/ by air  

2. Delivery times:7-15 Days

3. Payment terms:FOB/EXW/CIF

Our Services

 

1. Warranty   

2. After-sales service   

3. Quality certification 

4. Customized service

5. Sample service

 

After-sales Service: Aftersales Services Available
Warranty: /
Type: Chain Wheel
Application: Chain
Condition: New
Transport Package: Pallets
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

paver chain

Can paver chains be used in road construction projects with varying inclines?

Yes, paver chains can be used in road construction projects with varying inclines. Paving on roads with different inclines requires special consideration to ensure that the asphalt material is distributed evenly and accurately, maintaining the desired thickness and smoothness of the paved surface.

The ability of paver chains to handle varying inclines is due to several factors:

  • Chain Strength: Paver chains are made from high-quality materials, such as alloy steel or stainless steel, which provide the necessary strength and durability to handle the load of asphalt material on inclines.
  • Flexibility: Paver chains are designed to be flexible, allowing them to adjust to changes in ground elevation. This flexibility ensures that the chain maintains proper contact with the ground surface, even on roads with varying inclines.
  • Rollers and Slats: Some paver chains come with rollers or slats that aid in load distribution and help maintain an even surface on inclined roads.
  • Proper Tensioning and Alignment: Ensuring proper tensioning and alignment of the paver chain is essential for consistent and accurate paving on inclines.

Skilled operators play a crucial role in using paver chains effectively on roads with varying inclines. They can make real-time adjustments to the paver settings and the paving process to achieve the desired thickness and smoothness of the asphalt layer.

In summary, paver chains are versatile and can handle road construction projects with varying inclines. Choosing the right type and size of paver chain, as well as proper maintenance, is crucial to achieving high-quality results on roads with different elevations.

paver chain

Can paver chains be used in highway construction and reconstruction projects?

Yes, paver chains are extensively used in both highway construction and reconstruction projects. They play a vital role in ensuring the efficient and precise laying of asphalt to create durable and smooth road surfaces. Here’s how paver chains are utilized in these projects:

1. New Highway Construction: In new highway construction, paver chains are used in asphalt paving machines to lay the asphalt mixture accurately and uniformly. The paver machine, equipped with a paver chain, moves along the designated path, receiving the hot mix asphalt from the hopper, and distributes it evenly across the road surface. This process ensures the proper thickness and smoothness of the newly constructed highway.

2. Highway Reconstruction: During highway reconstruction projects, existing road surfaces may need to be removed and replaced. Paver chains are instrumental in removing the old asphalt and replacing it with new asphalt mixtures. The paver machine, equipped with a paver chain, can efficiently remove the existing pavement while ensuring the new asphalt is laid precisely, matching the road’s previous alignment and elevation.

3. Resurfacing and Maintenance: Paver chains are also used in highway maintenance and resurfacing projects. These projects involve adding a new layer of asphalt over the existing road surface to restore its smoothness and integrity. Paver chains help in achieving an even and uniform overlay, ensuring a durable and long-lasting resurfaced highway.

4. Efficiency and Productivity: Paver chains significantly enhance the efficiency and productivity of highway construction and reconstruction projects. They enable the asphalt paving process to be carried out with precision, reducing the need for manual intervention and enhancing the speed of construction. This efficiency ultimately leads to faster project completion and minimized disruption to traffic.

5. Quality Road Surfaces: Using paver chains ensures the creation of high-quality road surfaces in highway projects. The accurate placement of asphalt ensures a smooth and even road surface, which is essential for ensuring driving safety and reducing road maintenance needs in the future.

Overall, paver chains are indispensable components in highway construction and reconstruction projects. They contribute to the efficient, precise, and high-quality laying of asphalt, helping to create durable and well-maintained roadways for safe and smooth transportation.

paver chain

What materials are paver chains typically made of for durability and longevity?

Paver chains are typically made from high-quality materials that provide durability and longevity in the demanding environment of asphalt paving machines. The primary materials used for manufacturing paver chains include:

1. Alloy Steel: Alloy steel is one of the most common materials used for paver chains. It offers excellent tensile strength, hardness, and resistance to wear and fatigue. The addition of various alloying elements, such as chromium, nickel, and molybdenum, enhances the steel’s properties, making it ideal for heavy-duty applications like asphalt paving.

2. Carbon Steel: Carbon steel is another material used for some paver chains. It provides good strength and wear resistance while being more cost-effective than alloy steel. However, carbon steel chains may not have the same level of hardness and durability as alloy steel chains, and they may require more frequent maintenance and replacement.

3. Stainless Steel: In certain cases, stainless steel is used for paver chains, especially when corrosion resistance is a critical requirement. Stainless steel chains are highly resistant to rust and corrosion, making them suitable for paving applications in areas with high humidity or exposure to corrosive substances.

4. Sidebar Material: The sidebars of the paver chain may be made from a different material, such as polymer or nylon, to reduce friction between the chain components and enhance the chain’s flexibility and articulation.

The choice of material depends on the specific requirements of the paving application, such as the temperature of the asphalt mix, the presence of abrasive materials, and the need for corrosion resistance. Manufacturers often employ heat treatment processes like carburizing or induction hardening to further enhance the chain’s hardness and durability, ensuring it can withstand the high-temperature and abrasive conditions during asphalt paving.

In conclusion, paver chains are typically made from alloy steel, carbon steel, or stainless steel, with each offering different levels of strength, wear resistance, and corrosion resistance. The material selection and heat treatment processes are crucial factors in ensuring the durability and longevity of paver chains in the challenging environment of asphalt paving machines.

China supplier Asphalt Paver Driving Sprocket S1900-2 Wheel Chain  China supplier Asphalt Paver Driving Sprocket S1900-2 Wheel Chain
editor by CX 2023-10-20

China Professional Sprocket Wheel Chain Toothed Gear Cog Wheel Gear Sprocket wholesaler

Merchandise Description

one.Rapidly shipping and delivery: Regular merchandise can be delivered in as fast as twenty days
2.Excellent service: well timed reply, prompt quotation, responsible for the solution
3.High value functionality: can keep cost balance for a particular interval of time, bringing higher profits to clients
4.Good good quality: generation and testing have corresponding supervision to make sure solution top quality and get substantial praise from clients
five.OEM service: items can be custom-made according to drawings and needs

We are liable for the ordered merchandise. We are really self-confident in the goods we create. Of system, if you have any problems right after receiving the merchandise, you can get in touch with us directly. We will affirm and negotiate in time to remedy your issues.


 

Business type
Manufacturer & Exporter
Main export market
Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa
Material
Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass
Manufacturing method
Forged and then machined, hobbed, if need can also weld
Heat treatment
Hardening and Tempering, High Frequency Quenching, Carburizing Quenching
Surface treatment
Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on
Model
ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240
DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A
DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B
Process
Forging, Hobbing, Precision machining
Teeth
8T-100T
Type
Type A sprockets :Plate (without Hub)
Type B sprockets:One side with hub
Type C sprockets: Double side with hub
Finished bore sprockets:With the inner hole ,keyway and screw
Business type
Manufacturer & Exporter
Main export market
Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa
Material
Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass
Manufacturing method
Forged and then machined, hobbed, if need can also weld
Heat treatment
Hardening and Tempering, High Frequency Quenching, Carburizing Quenching
Surface treatment
Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on
Model
ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240
DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A
DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B
Process
Forging, Hobbing, Precision machining
Teeth
8T-100T
Type
Type A sprockets :Plate (without Hub)
Type B sprockets:One side with hub
Type C sprockets: Double side with hub
Finished bore sprockets:With the inner hole ,keyway and screw

buy drive chain

Buying a drive chain requires a certain understading of its characteristics. This article discusses the different types of chains available, including Silent, Flat-top, and Duplex. By the end of this article, you should have a basic understanding of what each type of chain is for. First, here are some basic rules to keep in mind when shopping for a chain. To find the drive chain that best suits your needs, read on.

roller chain

Choosing the right roller chain for your drive chain depends on several factors. First, you have to determine the motor horsepower and rpm for the small drive sprocket. These values ​​determine the size of the chain and the number of teeth on the drive sprocket. Next, you need to determine the size of the conveyor chain, it can be the horizontal, vertical, or curved radius. Depending on your specific needs, you can also choose between two-strand or three-strand chains.
The roller chain of the drive chain must be properly tensioned. It should also have a proper lubrication system. Chain sag should not exceed two to four percent of the center distance (the distance between the two axles). Also, it shouldn’t make any unusual noises or obvious problems. One of the main reasons for excessive wear is the size of the load. Each chain has a specified maximum working load.
The maximum roller chain load must be less than 1/9 or 6 times the tensile strength of the drive chain. This amount should not exceed this threshold, as exceeding this level will result in chain plate fatigue. To avoid this, you should use a roller chain with a higher number of strands. Also, for high power requirements, a roller chain with a higher number of strands is recommended. One final tip for choosing a drive chain: it should not be used when there is a high risk of corrosion or rusting.
The materials used to manufacture roller chains vary according to the specific application. Common materials include steel and stainless steel. However, stainless steel is used in food processing machinery and other environments that require lubrication. Brass and nylon are also sometimes used. These factors determine the selection of suitable materials for the drive chain. If you are not sure which material to use, you can consult an industry professional. These professionals will help you choose the right chain for the job at hand.
chain

mute chain

The design of the silent transmission chain is as follows: the large chain plates 2 are stacked one on top of the other in the direction of the chain length. The connecting rods are connected by connecting pins 3. The outermost and central guide plates 4 are fastened to the connecting pins 3 by means of rivets. This construction helps minimize friction on the sliding surfaces of the chain. Chainplate 2 of the silent transmission chain is usually made of stainless steel.
The link plates are made of steel and have a rectangular shape with pinholes 41. These guide plates have no teeth but have curved surfaces that guide the silent drive chain on the sprockets. In addition, the rear portion of the guide plate is higher than the portion of the chainplate. This feature improves pitch balance. The present invention is also applicable to silent transmission chains using rockers.
When it comes to chain design, it’s important to remember that silent drive chains are often used in automotive engines, especially timing and cam drives. This type of drive reduces noise and vibration due to its low engagement angle and links engagement with the sprocket. However, these applications are not limited to timing and cam drives; they can also be used for front-wheel power transmission. For example, silent drive chains are designed to resemble those used in NASCAR racing engines.
The design of the silent drive chain is based on the structure of the roller chain. Its components are standardized and manufactured according to pitch. There are single-row and multi-row versions. Quiet chains, also known as inverted tooth chains, are shaped to reduce noise from stretching. It’s also designed to minimize the amount of friction caused by small changes in pitch. Its teeth don’t slide against each other, so the chain is smoother and more durable.

flat top chain

One of the important parts of the flat top chainplate system is the hinge pin, which is used to fix the chainplate and is responsible for the smooth and efficient conveying of the chainplate. There are several types of hinge pins, including single hinge pins and double hinge pins. The single hinge pin is suitable for the chainplate with a small span and small bearing capacity, and the double hinge pin is suitable for the chainplate with a large span and high bearing capacity.
The side bending flat top chain is suitable for conveying large and medium workpiece pallets. They can be made of steel or plastic, each with its own advantages. Both chainplates are designed to convey material smoothly. Side curved flat-top chains can be used on straight conveyors. They have a low coefficient of friction and can transport weights up to 1.2 kg/cm. They can also be combined with HD profiles.
Flat top drive chains are usually made of plastic material and come in two types: tabletop chains and buffer chains. They come in a variety of widths, but the most popular are standard widths, ranging from 3.25 inches to 12 inches. MatTop chains are usually shipped in 10-foot lengths. They come in different styles, but they all have the same basic specs. Tabletop chains are designed for general conveying, while pad chains are used for specific applications. Solid top chains are suitable for conveying bulk materials, while wide pad chains can handle large volumes of fluids and/or solid-solid mixtures.
These chain conveyors can be used to convey, connect or lift small items. This type of chain is especially useful in industries where the product is hot or greasy. The modular design of these chains allows them to be configured in three dimensions, making them suitable for production changes and transitions. They also help reduce slack in the chain. Flat top chains are commonly used in final assembly and mechanical or paint restoration in the automotive industry.

double chain

Besides the roller chain, another type of chain drive is the double drive chain. This type of chain consists of a series of short cylindrical rollers connected together by side links and driven by gears called sprockets. This type of chain is very reliable and only requires a tractor with a high rpm PTO. It is manufactured by CZPT and is available in many different sizes and finishes.
chain

Self-lubricating chain

Self-lubricating drive chains are the ideal solution for applications that do not require the relubrication of conventional chains. This maintenance-free roller chain features fully heat-treated components that increase the chain’s fatigue resistance and strength. It’s sintered alloy bushings are oil-impregnated, reducing the chance of premature wear and elongation. Its self-lubricating properties enhance its durability and work well even in hard-to-reach places.
CZPT self-lubricating roller chains feature preloaded sintered steel bearing pins and oil-impregnated sintered bushings. These chains are drop-in replacements for standard roller chains and run on the same sprockets as standard chains. In addition to being maintenance-free, self-lubricating roller chains are compatible with most existing sprockets and are ideal for demanding applications.
The O-ring chain concept was used to develop self-lubricating systems. It has two or more annular grease storage chambers. A self-lubricating bushing roller chain has an oil reservoir between its pin chain and the roller chainplate. A grease seal between these two plates isolates the moving parts and keeps the joints well lubricated. O-rings are made of special nitrile rubber, whose properties vary by application.
CZPT SLR conveyor chains and CZPT SLR drive chains have rollers on sintered bushings. CZPT SLR chains and SLR conveyor chains are self-lubricating and have a higher working load than standard ANSI chains. They may not be interchangeable with other self-lubricating chains from other manufacturers. Self-lubricating drive chains are the best solution for demanding industrial applications requiring heavy-duty, reliable conveying.